In-House Manufacturing & Field Execution

DB, SMDB & MDB Panel Design, Supply & Installation

From CAD single-line drawings and busbar thermal calculations to high-precision CNC enclosure fabrication, component assembly, and on-site cable termination, SSB Engineering Services delivers custom Main Distribution Boards (MDB), Sub-Main Distribution Boards (SMDB), and Final DBs built to IEC 61439 standards.

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Complete Distribution Spectrum

  • 1. Main Distribution Boards (MDB / PCC): High-ampere incomers (up to 4000A) with Air Circuit Breakers (ACBs), motorized changeover, digital multi-function metering, and surge protection.
  • 2. Sub-Main Distribution Boards (SMDB): Intermediate distribution floor panels with MCCB outgoing feeders, individual earth leakage (ELR) protection, and sub-metering.
  • 3. Final Distribution Boards (DB): Single-phase & three-phase lighting, power, and UPS distribution boards with RCBO/MCB protection inside IP42/IP65 enclosures.
  • 4. Motor Control Centers (MCC): Draw-out/fixed compartments with VFD drives, soft starters, and thermal protection for heavy induction pumps and machinery.

End-to-End Execution Workflow

  • 1. Design & Calculation: CAD electrical schematics, short-circuit fault calculations, busbar temperature rise sizing, and component selection (Schneider, ABB, Siemens, L&T).
  • 2. In-House Assembly & Busbar Bending: 99.9% electrolytic grade copper busbars, heat-shrink color-coded sleeving, precision CNC cutting, and vibration-resistant torquing.
  • 3. Factory Acceptance Testing (FAT): Insulation resistance (Megger), 2.5kV high-voltage withstand test, control circuit logic check, and primary current injection validation.
  • 4. Site Delivery, Rigging & Glanding: Transport, baseline grouting, cable tray entry, brass gland termination, earth bonding, and live grid commissioning.
Quality & Compliance Standards
IEC 61439-1 & 2 Certified IP55 / IP65 Weatherproof Enclosures Form 2b / 3b / 4b Internal Segregation Electrolytic Copper Busbars